каталок продукции
Области применения
Tungsten vacuum annealing
- Type:DSGP-5
- Max output power:5KW
- Max output current:10A
Annealing and tempering:Tungsten vacuum annealing, anchor ring tempering and so on
Equipment introduction
Intelligent series induction heating power
Application: diathermic forging, melting, quenching, tempering, annealing, and tempering.
Function Features
①Frequency adaptive: After process is adjusted and load changes, the power frequency automatically tracking, automatically hopping to the load of the best resonant frequency. Frequency adaptive range 40KHz.
②Load adaptive: After the process is adjusted and the load changes, the power supply and load are automatically matched to the best working state to achieve high production efficiency, quality consistency and equipment reliability
③Automatic power adjustment: stepless adjustment range 10% -100%.Royce digital IGBT inverter induction power has strong linkage with temperature, to control the heating temperature precisely and stably through the power and temperature automatic adjustment system .
④High power factor: Adopt the parallel chopper technology, any load matching, in case 10% -100% power output, the power factor greater than 0.93, do not need a separate power compensation device, both to reduce equipment investment and enable users to reduce electricity costs and increase Power supply, decrease high harmonics, and improve power quality.
⑤0.2 seconds fast start at any load and any temperature, 100% start-up success rate, 0.1% repeat accuracy.
High reliability
①Intelligent protection system: adopt special diode protection technology, never burning diode; using IGBT speed protection technology, so that IGBT longer life; transformer primary, capacitor, output bus ignition protection; workpiece or billet and sensor contact spark protection . Users can also choose customized power protection program according variety of conditions.
②DSP digital control device, the parameters are cured in the process, the environment changes will not have an impact on the internal parameters. Digital power with high stability / high transmission speed/ high precision / easy to adjust the process, a single control board, a high degree of integration, fewer points of failure.
③Choose international renowned brand components, all light transmission signal to avoid interference, let the power supply run more stably.
④Good anti-voltage fluctuation performance: Voltage fluctuation range between 350V-440V, the output power fluctuations ± 1 ‰, does not affect product quality.
Intelligent control system
①Industrial touch screen display
②Quality Monitoring system and quality traceability: Effectively documenting events occurring during operation, including operations, data parameters, faults, alarms, product batches, operator numbers, etc., as a database. And quickly find historical data and curves based on the previous daily work records, analyze the reasons for quality problems and ways of improvement.
③Operating status Real-time monitoring / remote control: DSP processor real-time monitoring of the operating status and parameters of the power supply (such as voltage, current, power, frequency, temperature, etc.) These states can be directly connected to the control network through the RS485 interface within the power, transmit the required parameters to other controllers.
④Fault self-diagnosis function / online display and processing: When there is misoperation by operator or special conditions causing alarm, the touch screen will display the fault content, click the corresponding fault help you can query the corresponding fault solution. Make more than 90% of the common faults quickly processed by the operator, greatly improving production efficiency and reducing the dependence on manufacturer.
⑤Process customization and process parameter control: The Variable frequency power parameters are integrated into the user's manufacturing system and quality control system. The user or the host manufacturer can modify the programming or process according to the technical requirements of the process. Power reserve RS485 interface on the motherboard. You can print or download the process modification and comparison at any time which is recorded in the system .
⑥Power monitoring: the monitoring records of inlet voltage, power factor, single piece of energy consumption and batch total energy consumption , can effectively calculate and control the cost of production.
main feature:
1. Using MOSFET power devices and variable current control technology;
2. Equipment structure is simple, price reference;
3. Simple operation, can learn in a few minutes;
4. Easy to install, connecting the electric and water can be used, no need special installation;
5. Over-current, over-voltage, water shortage, lack of phase full display to protect the machine and alarm, easy maintenance;
6. Small, lightweight;
7. easy to replace the different size and shape induction coil to heat different parts;
8. Adjustable heating time , heating power, holding time, holding power under automatic control, is conducive to improving the repeatability of heating quality, simplifying manual operation.
These successful cases are the practical application of our equipment for different products and different technology, if you want to know what process your product needs to meet the technical requirements, please contact us according the information in website, we will provide you with a complete solution.
-
-
Workpiece nameTungsten vacuum annealing
-
Processing technologyAnnealing
-
Equipment typeDSGP-5
-
Equipment power5KW
-
Working current range3-4A
-
Working frequency range40-60KHz
-
Workpiece sizeΦ0.17mm
-
TypeDSGP-5
-
Working principleElectromagnetic induction heating
-
Max output power5KW
-
Max output current10A
-
Working voltage range220V±10%
-
Input power220V/50-60HZ
-
Oscillation frequency30-80KHz
-
Power factor0.95
-
Temperature protection55℃
-
Working efficiency100%
-
Coil materialscopper tube
-
Output power moduleMOSFET
-
Weight25kg
-
Cooling methodwater cooling
-
Cooling water qualityindustrial pure water or soften water
-
Cooling water pressure≧0.3Mpa
-
Cooling water temperature≦35℃
Power equipment working parameters
Power equipment basic parameters
-
-
-
1.Oсобые замечаниея технологиев продукцией и соотрудничеств
Порядок работ;Условия поставки:
-
2.How to choose the right induction heating equipment?
Induction heating equipment has two main technical parameters: output power and operating frequency
-
3.How to install and operate induction heating equipment?
We will provide the installation video and detailed Russian English instructions to guide the installation
-
4.Which countries and regions is your machine exported to?
As a specialized factory in the field of induction heating, we are always committed to providing customers with stable and reliable products with quality assurance
-
5.How is your after-sales service?
If necessary, we will send technical personnel for site instruction
-
6.How to extend the service life of Medium Frequency melting furnace?
First of all, when the first use of medium frequency melting furnace, it is necessary to make a lining in medium frequency furnace and sinter it
-
7.The difference between medium frequency induction furnace and resistance furnace
In modern industrial production, for workpiece heating,must do heat treatment, welding, smelting and other processing, each process is essential of product quality
-